Gear Cutting Tools: Fundamentals of Design and Computation

Description

This book presents the DG/K-based method of surface generation, a novel and practical mathematical method for designing gear cutting tools with optimal parameters. The author, an industry leader for the past 30 years, proposes a scientific classification for all possible kinds of the gear machining meshes before discussing optimal designs of gear cutting tools. This classification makes it possible to consider all possible designs of gear cutting tools, including those currently used in practice and those expected to be used in the future. It also allows the author to develop scientific predictions and optimal designs. In most cases, solutions appear in analytical form and/or graphical form.

Contents

Part I: Basics
Gears: Geometry of the Tooth Flanks
Principal Kinematics of Gear Machining Operations
Kinematics of Continuously Indexing Methods of Gear Machining Processes 
Elements of Coordinate Systems Transformations

Part II: Form Gear Cutting Tools
Gear Broaching Tools 
End-Type Gear Milling Cutters
Disk-Type Gear Milling Cutters
Nontraditional Methods of Gear Machining with Form Cutting Tools

Part III: Cutting Tools for Gear Generating
Parallel-Axis Gear Machining Mesh Kinematics of the Parallel-Axis Gear Machining Mesh
Gear Shaper Cutters I: External Gear Machining Mesh
Gear Shaper Cutters II: Internal Gear Machining Mesh

Part IV: Cutting Tools for Gear Generation
Intersecting-Axis Gear Machining Mesh Kinematics of the Intersecting-Axis Gear Machining Mesh
Gear Cutting Tools for Machining Bevel Gears
Gear Shaper Cutters Having Tilted Axis of Rotation: Internal Gear Machining Mesh

Part V: CUTTING TOOLS FOR GENERATING OF GEARS: Spatial Gear Machining Mesh 
Section V-A: Design of Gear Cutting Tools: External Gear Machining Mesh
Hobs for Machining Gears 
Gear Shaving Cutters 
Examples of Implementation of the Classification of Kinds of the Gear Machining Meshes

Section V-B: Design of Gear Cutting Tools: Quasi-Planar Gear Machining Mesh
Kinematics of Quasi-Planar Gear Machining Mesh

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